General Information:
The tough competition in the global market between European industries and those from the
Far East makes it evidently necessary to reorganise production structures in Europe.
Increasing labour and production costs accompanied by decreasing motivation of shopfloor
workers due to lower responsibility in the overall production cycle has led to a strong
decline in efficiency. Inflated management structures in typically hierarchically
organised industries add fixed costs which are normally not leading to an increase in
productivity. Several
European industries have realised the mentioned problems and now switched over to a new
way of thinking: 'Turning production hierarchy UPSIDE down!'.
The trend is to turn
the production 'lines' into production 'cells' in a distributed production environment,
handling stand-alone 'jobs' on a common 'market place', leaving as much responsibility as
possible to the shop-floor people and thereby conveying the idea of competitive
cooperation to the workers on the shop-floor. The shop-floor people will be directly
involved in several decision making processes within the company, work planning is done
internally, best 'prices' for work tasks (i.e. added value to the product) can be
calculated in respect to the 'cost' (i.e. time, schedules, material prices), input and
output as well as quality can be clearly measured and will be visible in the final
products.
This concept has proven
to be effective, and the number of companies following this new idea and trying to apply
it to their own production, is multiplying.
Three highly innovative
European companies have started the development of a generic architecture for supporting
management of distributed production environments, providing the necessary support
functions for responsible decision making to shop-floor people as well as providing
excellent facilities for managing their internal work and coping with the behaviour of
machines and processes.
Prototype installations will directly
target the markets of small-batch or one-of-a-kind manufacturing houses. The involved
end-user, Odense Steel Shipyard, will be provided with the necessary equipment and tools
by two technology suppliers/developers, experienced in multimedia information technology
and user interfacing. The impact on human resources, motivation and social effects will be
evaluated in close co-operation not only with the company's internal institutions but also
with trade unions from Denmark and Germany. Workshops within the lifetime of the project
will enable external experts as well as interested companies to participate actively in
the dissemination and use of results.
More info:
http://www.aps.rwth-aachen.de/upside
Project page on Cordis
Contact:
|
MICHAEL SELLERUP
ODENSE STEEL SHIPYARD LTD.
P.O. Box 176
DK-5100 Odense
Denmark
Tel: +45-6397-1063 Fax: +45-6397-2370
Email: ms@oss.dk |
Partner:
| ODENSE
STEEL SHIPYARD |
DK |
| PROSOLVIA
SYSTEMS |
SE |
| GESELLSCHAFT
FUR AUTOMATISIERUNG UND PROZESSSTEUERUNG |
DE |
|